Loading the Resin
Measured polyethylene resin is placed inside a clean mould, which is then securely sealed.
MANUFACTURING PROCESS
Manufacturing
Process
Discover how Aquavolt manufactures durable polyethylene products using rotational moulding.
Explore Our ProductsPrecision ProcessControlled rotational moulding technology.
Consistent QualityChecks at every production stage.
Durable ProductsSeamless polyethylene construction.
Made for South AfricaDesigned for demanding conditions.
THE PROCESS
How Rotationally Moulded Products Are Manufactured
Aquavolt uses rotational moulding to produce durable polyethylene tanks. This manufacturing process creates strong, seamless products with consistent material distribution.
The mould rotates slowly around two axes while the resin heats and spreads across its internal surface. Controlled cooling, finishing and inspection help the finished tank meet its intended specifications.
FROM RESIN TO FINISHED TANK
Tank Manufacturing Process
An illustrated overview of the six stages used in rotational moulding.
Step-by-step explanation
- 01
Raw Material Preparation
Select and measure polyethylene resin suitable for the intended product and specifications.
- 02
Rotational Mould Loading
Prepare the mould and load the measured material before securely closing it.
- 03
Heating & Forming
Heat and rotate the mould on two axes to form the tank walls.
- 04
Cooling & Demoulding
Control cooling; once sufficiently set, carefully remove the moulded tank.
- 05
Finishing & Fittings
Trim, finish and fit suitable openings, lids or connections as specified.
- 06
Inspection & Dispatch
Check the finished tank against product requirements before release.
Individual product specifications, quality tests and process parameters can vary. The diagram is an overview rather than an operating instruction.
OUR PROCESS
The Four Stages of Rotational Moulding
From raw resin to a finished and inspected product, every stage matters.
Heating & Rotation
The mould rotates on two axes in a heated oven as the resin melts and coats its inner surface.
Cooling the Mould
The mould cools while continuing to rotate, helping retain its intended shape and wall thickness.
Finishing & Inspection
The cooled product is removed, trimmed, finished and inspected before fittings are added.
KEY BENEFITS
Why This Process Matters
Rotational moulding produces dependable tanks intended for long-term service.
Seamless Construction
One-piece moulding without welded joins or seams in the body.
Consistent Wall Distribution
Controlled rotation supports even material distribution within the product.
Long-Term Durability
Strong polyethylene construction designed for demanding use.
Consistent Product Quality
Managed processing and inspection help maintain manufacturing quality.
QUALITY ASSURANCE
Inspection, Finishing & Product Confidence
After moulding, the finished tank is trimmed and inspected for its intended characteristics, shape and finish. The process helps identify issues before the product is supplied.
From resin measurement through to final inspection, the focus is on creating polyethylene products that deliver reliable performance in their intended South African applications.
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